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Description
Product Description
Universal 100 Series Alloy Intercoolers - 60mm Core
Forced induction (compression of inlet air) produces heat. Heat can reduce power thus negating some of the benefits of forced induction in the first place. Incorporating an intercooler between the compressor and the plenum chamber greatly reduces the adverse effects of elevated air inlet temperatures. Forge Motorsport’s range of universal intercoolers begin with efficient cores sized to fit many forced induction applications. From there, a wide selection of end tank configurations offer numerous installation solutions. Using the highest quality cores, hand fabricated and welded by highly skilled craftsmen, our intercoolers offer excellent thermal properties, flow characteristics, minimal pressure drop and high volumetric efficiency.
We cannot advise if these intercoolers will fit your vehicle. For most applications we need to produce vehicle specific kits, rather than using “Universal” products. However for vehicles that are not covered in our range or where the vehicle is “non-standard” our Universal range can provide the perfect solution. A good starting point is to determine the physical space available to mount an intercooler and use the dimension tables to ascertain what will fit. Then looking at the type variants (position of the connecting tubes, and diameter, on the intercooler) decide how the hoses need to be routed and connect. Also consider how the intercooler will be secured or mounted. In nearly all cases, when utilising a Universal intercooler, the installer will require a suitable level of technical ability. Finally, if you think that the only answer would be a custom made intercooler, we will be happy to quote you for this, however we will require a dimensional drawing of what you require before we can do so.
100 Series |
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Core Dimensions - L x W x H mm (in) |
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Overall Dimensions - L x W x H mm (in) |
| Type 04 | 500 x 60 x 175 (19.69 x 2.37 x 6.89) | 680 x 80 x 200 | ||
| Type 05 | 500 x 60 x 175 (19.69 x 2.37 x 6.89) | 650 x 80 x 223 | ||
| Type 06 | 500 x 60 x 175 (19.69 x 2.37 x 6.89) | 650 x 115 x 200 | ||
| Type 07 | 500 x 60 x 175 (19.69 x 2.37 x 6.89) | 665 x 115 x 200 | ||
| Type 08 | 500 x 60 x 175 (19.69 x 2.37 x 6.89) | 680 x 80 x 200 | ||
| Type 09 | 500 x 60 x 175 (19.69 x 2.37 x 6.89) | 680 x 80 x 200 |
Please select the intercooler type and the tube sizes in the option menus .
We can also supply M8 threaded boss mountings or angular brackets as mounting points. Please contact us with your requirements.
PLEASE NOTE: PIPE DIAMETER IS THE OUTSIDE DIAMETER OF THE PIPE
Check your vehicle compatibility: Click here
Please Note: In line with our policy to constantly review, revise, and improve our product range, the appearance of the product you receive may differ from the one advertised.
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Compatible Vehicles
Instructions
Universal Alloy Intercooler - 100 Series
Warranty
10 Year Warranty Information
The majority of Forge Motorsport products come with a limited 10 Year Warranty (brakes pads excluded). All warranty claims must be accompanied by the original proof of purchase to enable us to help you. Failure to supply this proof will result in your claim or enquiry being denied.
For further information, please call our customer service team on +49(0)3222/1097-308 or email info@forgemotorsport.eu.
Do not use aggressive (acidic) car cleaning products, particularly traffic film remover solutions or shampoos to clean your intercooler, radiator, or oil cooler. The use of these products can damage Forge Motorsport cooling systems and invalidate your warranty. These are often found at car washes. A light, warm, soapy solution (free of harsh acidic cleaning compounds) should be used to clean you cooler and thoroughly rinsed away. We recommend that you should inspect your product on a regular basis for bent and/or crushed fins. Any bent fins should be carefully straightened to allow ambient air to pass through the core face. At the time of installing your Forge radiator, an approved coolant must be used and added to the coolant system. Be sure you never mix coolant and always use distilled water.
This warranty does not apply to any defect in the goods arising from fair wear and tear, wilful damage, accident, negligence by you or any third party, use otherwise than as recommended by the supplier, failure to follow the supplier’s instructions, or any alteration or repair carried out without the supplier’s approval.
Shipping
European Shipping
We ship to selected EU countries as displayed during the checkout process.
Delivery service charges will vary depending on the quantity of product ordered, the related parcel size, and your destination.
Our shipping methods ensure safe and timely delivery of your new Forge products. For further information on cost and delivery times, please contact us if you require any more information via our contact page.
We reserve the right to change the delivery service and our shipping providers at any time.
Once a product has left our warehouse and is in the possession of the shipping company, any claims must be made directly with that shipper, however we may be able to assist in some cases.
FAQ's and other info can be found here.
Manufacturer & EU Contact Details
Manufacturer
Company Name: Forge Motorsport
Address: Unit 1A, Ashville Trading Estate, Gloucester, GL2 5EU, United Kingdom
E-Mail: info@forgemotorsport.co.uk
Phone: +44 1452 380999
EU Responsible Person
Company Name: Milltek Sport GmbH
Address: Gottlieb-Daimler-Str. 1-3, 53520 Meuspath
E-Mail: info@millteksport.de
Phone: +49 (0) 3222 1097308
Expert Answers
hi there what is the overall length of type 05 regards
Hello
The overall length is 650mm
Hi, I've ordered a type 5 and have to wait 8 weeks but would like to get the mounts fitted could you give me the dimensions from centre to centre of each pipe and the height from bottom of cooler to top of pipes and from side of cooler to centre of pipes and dimensions where the bosses will be, thanks
The M8 mounting bolt positions are not finely toleranced, and the associated mounting point holes will ideally be slotted about a half inch in length to accommodate the associated centre to centre dimension tolerancing.
threaded M8 boss centre to centre dimension 440mm
dimension from the centreline of the M8 bosses to the centreline of the pipe stubs 70mm
customer also wants the overall length dimension from outer edge to outer edge 650-660mm
centre to centre of each pipe 580mm
height from bottom of cooler to top of pipes 210mm
side of cooler to centre of pipes 40mm
dimensions where the bosses will be 30mm from inside edge of end tank and within the centre line of the core which is also 30mm
Type 06 with 63mm outlets, what is the inside measurement between the pipes or from centre to centre of the pipes?
hello , approximately 550mm
Do you have pressure drop figures for this intercooler? Universal 100 Type 08 - Running at 1 - 1.2 bar at inlet
hello , the pressure drop will be minimal , approximately 2 psi at 1.1 bar of boost
